TSMC and Broadcom Enhance the CoWoS Platform with World’s First 2X Reticle Size Interposer

Hsin­chu, Tai­wan, R.O.C., Mar. 3, 2020 – TSMC (TWSE: 2330, NYSE: TSM) today announ­ced it has col­la­bo­ra­ted with Broad­com (NASDAQ: AVGO) on enhan­cing the Chip-on-Wafer-on-Sub­stra­te (CoWoS®) plat­form to sup­port the industry’s first and lar­gest 2X retic­le size inter­po­ser. With an area of appro­xi­m­ate­ly 1,700mm2, this next gene­ra­ti­on CoWoS inter­po­ser tech­no­lo­gy signi­fi­cant­ly boosts com­pu­ting power for advan­ced HPC sys­tems by sup­port­ing more SoCs as well as being rea­dy to sup­port TSMC’s next-gene­ra­ti­on five-nano­me­ter (N5) pro­cess technology.

This new gene­ra­ti­on CoWoS tech­no­lo­gy can accom­mo­da­te mul­ti­ple logic sys­tem-on-chip (SoC) dies, and up to 6 cubes of high-band­width memo­ry (HBM), offe­ring as much as 96GB of memo­ry. It also pro­vi­des band­width of up to 2.7 tera­bytes per second, 2.7 times fas­ter than TSMC’s pre­vious­ly offe­red CoWoS solu­ti­on in 2016. With hig­her memo­ry capa­ci­ty and band­width, this CoWoS solu­ti­on is well-sui­ted for memo­ry-inten­si­ve workloads such as deep lear­ning, as well as workloads for 5G net­wor­king, power-effi­ci­ent dat­a­cen­ters, and more. In addi­ti­on to offe­ring addi­tio­nal area to increase com­pu­te, I/O, and HBM inte­gra­ti­on, this enhan­ced CoWoS tech­no­lo­gy pro­vi­des grea­ter design fle­xi­bi­li­ty and yield for com­plex ASIC designs in advan­ced pro­cess nodes.

In this TSMC and Broad­com CoWoS plat­form col­la­bo­ra­ti­on, Broad­com defi­ned the com­plex top-die, inter­po­ser and HBM con­fi­gu­ra­ti­on while TSMC deve­lo­ped the robust manu­fac­tu­ring pro­cess to maxi­mi­ze yield and per­for­mance and meet the uni­que chal­lenges of the 2X retic­le size inter­po­ser. Through the expe­ri­ence of mul­ti­ple gene­ra­ti­ons of deve­lo­p­ment of the CoWoS plat­form, TSMC inno­va­ted and deve­lo­ped a uni­que mask-stit­ching pro­cess enab­ling expan­si­on bey­ond full retic­le size, to bring this enhance­ment to volu­me production.

Broad­com is hap­py to have col­la­bo­ra­ted with TSMC on advan­cing the CoWoS plat­form to address a host of design chal­lenges at 7nm and bey­ond,” said Greg Dix, Vice Pre­si­dent of Engi­nee­ring for the ASIC Pro­ducts Divi­si­on at Broad­com. “Tog­e­ther, we are dri­ving inno­va­ti­on with unpre­ce­den­ted com­pu­te, I/O and memo­ry inte­gra­ti­on and paving the way for new and emer­ging appli­ca­ti­ons inclu­ding AI, Machi­ne Lear­ning, and 5G Networking.”

TSMC’s ongo­ing R&D efforts have enab­led us to dou­ble the size of the CoWoS inter­po­ser sin­ce this plat­form was first intro­du­ced in 2012, demons­t­ra­ting our unwa­ve­ring dedi­ca­ti­on to con­ti­nuous inno­va­ti­on,” said Dr. Dou­glas Yu, Vice Pre­si­dent of Inte­gra­ted Inter­con­nect & Pack­a­ging in the R&D Orga­niza­ti­on of TSMC. “Our work with Broad­com on CoWoS is an excel­lent exam­p­le of how our clo­se col­la­bo­ra­ti­on with cus­to­mers deli­vers even grea­ter sys­tem-level HPC performance.”

CoWoS is part of TSMC’s port­fo­lio of Wafer-Level Sys­tem Inte­gra­ti­on (WLSI) solu­ti­ons enab­ling sys­tem-level sca­ling both com­ple­men­ta­ry to and bey­ond shrin­king tran­sis­tors. In addi­ti­on to CoWoS, TSMC’s inno­va­ti­ve 3DIC tech­no­lo­gy plat­forms, such as Inte­gra­ted Fan Out (InFO) and Sys­tem on Inte­gra­ted Chips (SoIC) enable inno­va­ti­on through chip­let par­ti­tio­ning and sys­tems inte­gra­ti­on that achie­ves grea­ter func­tion­a­li­ty and enhan­ced sys­tem performance.